Taming Slurry & Slag Flow: Electromagnetic Flowmeter Hurdles in Harsh Realities
Measuring abrasive slurries and mineral slags? You’re not alone. While electromagnetic flowmeters (magmeters) excel with clean conductive fluids, real-world industrial slurries push them to the edge. As engineers, we face these recurring pain points: 🔹 Abrasive Wear : Quartz, ore, or slag particles act like microscopic sandpaper—scouring electrodes and liners, causing calibration drift and premature failure. 🔹 Corrosive Assault : Acidic tailings or alkaline slurries devour standard stainless steel electrodes and rubber liners. Material mismatch = leaks or signal loss. 🔹 Scaling & Fouling : Mineral deposits or sludge coat electrodes, creating insulating barriers that block voltage signals—especially in high-solid-content flows. 🔹 Conductivity Limits : Magmeters need ≥5 μS/cm. Slurries diluted with non-conductive solids (sand, coal) often dip below threshold, killing signal integrity. 🔹 Physics Complications : • Slip velocity between solid/liquid phases skews volume read...